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SYNTEC

Mill Controller Manual

By: SYNTEC

（For EZ Series）

Date: 2010/9/14
Version: 1.0

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Version edit record

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Contents

1 CNC MILLING CONTROLLER INTERFACE ……………………………………. 1

1.1 CNC System Configuration ……………………………………………………………………………………………. 1

1.2 Screen Sections ……………………………………………………………………………………………………………… 2

1.3 Main Menu Selections ……………………………………………………………………………………………………. 3

1.3.1 F1：Position ………………………………………………………………………………………………………….. 4

1.3.1.1 F1：Coor. Switch ………………………………………………………………………………………….. 5

1.3.1.2 F2：1/2 Coor. ……………………………………………………………………………………………….. 5

1.3.1.3 F3：Clear Coor. …………………………………………………………………………………………….. 5

1.3.1.4 F4：Clear All Relative …………………………………………………………………………………… 6

1.3.1.5 F5：Workpiece Coor. …………………………………………………………………………………….. 6

1.3.1.5.1 F1：Coor. Latched …………………………………………………………………………………….. 7

1.3.1.5.2 F2：Rel. Latched ………………………………………………………………………………………. 7

1.3.1.5.3 F3：Aux. Latched ……………………………………………………………………………………… 7

1.3.1.5.4 F5：Middle Point Func. ……………………………………………………………………………… 7

1.3.2 F2：Program …………………………………………………………………………………………………………. 8

1.3.2.1 F1：Insert Cycle ……………………………………………………………………………………………. 9

1.3.2.2 F2：Delete Line…………………………………………………………………………………………….. 9

1.3.2.3 F3：Edit Cycle ……………………………………………………………………………………………. 10

1.3.2.4 F4：Simulation ……………………………………………………………………………………………. 11

1.3.2.4.1 F1： STEP …………………………………………………………………………………………….. 11

1.3.2.4.2 F2：Continue ………………………………………………………………………………………….. 11

1.3.2.4.3 F3：Zoom ………………………………………………………………………………………………. 12

1.3.2.4.4 F4：Graph reset ………………………………………………………………………………………. 12

1.3.2.4.5 F5：Abort ………………………………………………………………………………………………. 12

1.3.2.4.6 F5：Simu. Setting ……………………………………………………………………………………. 12

1.3.2.5 F5：File Manager ………………………………………………………………………………………… 13

1.3.2.5.1 F1：New File ………………………………………………………………………………………….. 14

1.3.2.5.2 F2：Copy File …………………………………………………………………………………………. 14

1.3.2.5.3 F3：Delete File ……………………………………………………………………………………….. 14

1.3.2.5.4 F4：Import ……………………………………………………………………………………………… 15

1.3.2.5.5 F5：Export ……………………………………………………………………………………………… 16

1.3.2.5.6 F1：RS232 Import …………………………………………………………………………………… 17

1.3.2.5.7 F2 :RS232 Export …………………………………………………………………………………….. 19

1.3.2.5.8 F3:Network Import …………………………………………………………………………………… 20

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1.3.2.5.9 F4:Multi Import ……………………………………………………………………………………….. 20

1.3.2.5.10 F5:Multi Export ………………………………………………………………………………………. 20

1.3.2.6 EDIT ………………………………………………………………………………………………………….. 20

1.3.2.6.1 EDIT sub function “F1 : Search” ……………………………………………………………….. 21

1.3.2.6.2 EDIT sub function “F2 : Replace” ……………………………………………………………… 22

1.3.2.6.3 EDIT sub function “F3” : Go To Line” ……………………………………………………….. 23

1.3.2.6.4 EDIT sub function “F4”: copy line”……………………………………………………………. 23

1.3.2.6.5 EDIT sub function “F5”: Insert line” ………………………………………………………….. 23

1.3.2.7 F2：Teach ………………………………………………………………………………………………….. 24

1.3.2.7.1 F1：Rapid Teach …………………………………………………………………………………….. 24

1.3.2.7.2 F2：Line Teach ………………………………………………………………………………………. 24

1.3.2.7.3 F3：Arc Teach ………………………………………………………………………………………… 24

1.3.2.7.4 F4：Cancel Middle ………………………………………………………. …………………………. 25

1.3.2.7.5 F5：Radius Teach ……………………………………………………………………………………. 25

1.3.2.7.6 F1：Delete Line ………………………………………………………………………………………. 25

1.3.2.7.7 F2：Coord Switch …………………………………………………………………………………… 25

1.3.2.7.8 F3：Point Teach ……………………………………………………………………………………… 25

1.3.3 F3：DlgInput (ONLY for 940M) ……………………………………………………………………………. 26

1.3.4 F4：Monitor ………………………………………………………………………………………………………… 26

1.3.4.1 F1：Coor ……………………………………………………………………………………………………. 26

1.3.4.2 F2：Graph Adjust ………………………………………………………………………………………… 27

1.3.4.2.1 F1：Zoom ………………………………………………………………………………………………. 27

1.3.4.2.2 F2：Graph Reset ……………………………………………………………………………………… 27

1.3.4.2.3 F5：Simu Setting …………………………………………………………………………………….. 27

1.3.4.3 F3：MDI Input ……………………………………………………………………………………………. 28

1.3.4.4 F4：SETTING …………………………………………………………………………………………….. 29

1.3.4.5 F5：Tool Setting …………………………………………………………………………………………. 30

1.3.4.6 F5：Work Record ………………………………………………………………………………………… 31

1.3.5 F5：Alarm…………………………………………………………………………………………………………… 32

1.3.5.1 F1：Actual………………………………………………………………………………………………….. 33

1.3.5.2 F2：History ………………………………………………………………………………………………… 33

1.3.5.3 F5: Save ……………………………………………………………………………………………………… 33

1.3.6 F1：Parameter ……………………………………………………………………………………………………… 34

1.3.7 F2：Diagnosis ……………………………………………………………………………………………………… 35

1.3.7.1 F1：PLC State …………………………………………………………………………………… ……….. 36

1.3.7.2 F2：System Data …………………………………………………………………………………………. 37

1.3.7.3 F3：Global Variable …………………………………………………………………………………….. 38

1.3.7.4 F4：Coord Variable ……………………………………………………………………………………… 39

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1.3.7.5 F5：System Manager …………………………………………………………………………………… 40

1.3.8 F3：Guidance ……………………………………………………………………………………………………… 41

2 MACHINE OPERATION PANEL …………………………………………………… 42

2.1 2nd machine operation panel …………………………………………………………………………………………. 42

2.1.1 POWER ON ………………………………………………………………………………………………………… 42

2.1.2 POWER OFF ……………………………………………………………………………………………………….. 42

2.1.3 Emergency STOP …………………………………………………………………………………………………. 42

2.1.4 Home mode and Home function ……………………………………………………………………………… 42

2.1.5 Continues JOG (Rapid JOG) ………………………………………………………………………………….. 42

2.1.6 Incremental JOG …………………………………………………………………………………………………… 43

2.1.7 MPG JOG ……………………………………………………………………………………………………………. 43

2.1.8 AUTO mode NC file execute …………………………………………………………………………………. 43

2.1.9 MDI mode single block execute ……………………………………………………………………………… 43

2.1.10 MPG Simulation …………………………………………………………………………………………………… 44

2.1.11 Dry Run ………………………………………………………………………………………………………………. 44

2.1.12 Single block …………………………………………………………………………………………………………. 44

2.1.13 Option Stop………………………………………………………………………………………………………….. 45

2.1.14 Option Skip………………………………………………………………………………………………………….. 45

2.1.15 Spindle control …………………………………………………………………………………………………….. 45

2.1.16 Working led …………………………………………………………………………………………………………. 46

2.1.17 Working Liquid ……………………………………………………………………………………………………. 46

2.1.18 Aux table backward ………………………………………………………………………………………………. 46

2.1.19 Aux table forward …………………………………………………………………………………………………. 46

2.2 Text key description: …………………………………………………………………………………………………… 47

3 HOW TO OPERATE SYNTEC 900ME …………………………………………… 49

3.1 Manual function (JOG, INC_JOG, MPG) …………………………………………………………………….. 50

3.2 HOME ………………………………………………………………………………………………………………………… 51

3.3 Open a file (EDIT / FLOPPY / RS232) …………………………………………………………………………. 52

3.4 Tool setting (G40/G41/G42, G43/G44/G49) ………………………………………………………. ………….. 53

3.5 Tool Length measurement (G43/G44/G49) ………………………………………………………. …………… 54

3.6 Setting the Workpiece origin offset value (G54…G59)……………………………………………………. 55

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3.7 Manual Data Input (MDI) ……………………………………………………………………………………………. 56

3.8 Assigned an executing NC file (AUTO) …………………………………………………………………………. 57

3.9 Graphic Simulation ……………………………………………………………………………………………………… 58

3.10 How to check NC file in SYNTEC controller…………………………………………………………….. 59

3.11 Auto Center…………………………………………………………………………………………………………….. 60

3.11.1 Manual Center ……………………………………………………………………………………………………… 60

3.11.2 Auto center operation ……………………………………………………………………………………………. 62

3.12 Z-axis Auto Tool ……………………………………………………………………………………………………… 64

3.13 RS232 FUNCTION …………………………………………………………………………………………………. 69

3.14 DNC Function …………………………………………………………………………………………………………. 71

3.15 The software of SYNTEC controller replace the software of DNC to execute RS232
function 73

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1 CNC Milling Controller Interface

1.1 CNC System Configuration

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1.2 Screen Sections

The screen of controller is shown as followings:

Meanings For Fields on the Display:

（1）Program Number
（2）Title
（3）Time
（4）Date
（5）Data Input
（6）Hint
（7）Status
（8）Function Key Switch

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1.3 Main Menu Selections

The following diagram is the main menu selections for SNC Mill
controller. To operate SNC Milling controller, users simply make the
selections by pressing function keys, F1～F5 located on the bottom of the

screen.

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1.3.1 F1：Position

This selection displays coordinate settings of current position. It can
also be used to reset the position of relative coordinate. Pressing function
key, F1, under the main menu to enter this selection (Note：This is the first

screen when the system is booted up)

Meaning of fields on the display——

X：X axis coordinate.
Y：Y axis coordinate.
Z：Z axis coordinate.
Feedrate：Feedrate of cutting tool at each machining, mm per minute (mm/min).
Spindle：RPM of spindle speed.
Machine(Relative coordinate of working platform)

The current position of cutting tool relative to working platform is shown as machine
coordinate on the display.
Relative
The current position of cutting tool relate to the previous location.
Absolute(Programming Coordinate)
The current position of the origin of user defined coordinate is shown as an absolute
position on the display.
Distance To Go：The distance of the cutting tool that need to move to the next position

show on position(+) and negative(-) direction.

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Function key selections：

1.3.1.1 F1：Coor. Switch

Function：Switch Coordinate Display。
Operation：Under the Position submenu, whenever users press F1 key, the values and
coordinate on the left corner of the display will toggle among the four different

coordinates with bigger fonts as shown in the following figure:

1.3.1.2 F2：1/2 Coor.

Function: Set the center point of work piece as coordinate origin.
Operation: Under the Position submenu, when the message line shows “X Input”(or

“Y Input” or “Z Input”), press “F2 1/2 Coordinating” and the origin of the coordinate

will move to the center point of work piece.

1.3.1.3 F3：Clear Coor.

Function：Reset the value of X(or Y or Z) axis relative coordinate to zero. (No effect
on other axes)
Operation：Under the Position submenu, when the message line shows “X Input”(or

“Y Input” or “Z Input”), press F3 to reset the value of X(or Y or Z) axis relative

coordinate to zero.

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1.3.1.4 F4：Clear All Relative

Function：Reset XYZ relative coordinate to zero.(No effect on other coordinates)
Operation ：Under the Position submenu, pressing “F4” will reset XYZ relative
coordinate to zero.

1.3.1.5 F5：Workpiece Coor.

Function：Relative to machine coordinate setting for G54~G59.
Operation：Under the Position submenu, press «F5» key and the following screen will
show up. The users can begin to set the auto machine coordinate settings of G54~G59.

(The system needs to be in Ready Status)

1. “External Shift” : operator can set the all coordinate

G54..G59 at the same time .

2. CNC default G54 ,if user don‟t set any G54..G59 in the NC

file

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1.3.1.5.1 F1：Coor. Latched

Set the current machine coordinate to the input box

1.3.1.5.2 F2：Rel. Latched

Set the current relative coordinate to the input box

1.3.1.5.3 F3：Aux. Latched

Set the current relative coordinate to the input box

1.3.1.5.4 F5：Middle Point Func.

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1.3.2 F2：Program

This selection provides users with program file management and
editing. With a full screen editor, users can use arrow keys（↑、↓、←、→）
to move the cursor to anywhere on the screen for editing purpose. Press F2
under the main menu to enter this selection. The full screen editor is shown
as follows:

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Program Sub menu Key Selections:

1.3.2.1 F1：Insert Cycle

Function：Insert a block or cycle by conversation
Operation：Under Program submenu, press F1 to insert a line or cycle before cursor
position.(See Graphic Input Interface(900ME) User Guide)

1.3.2.2 F2：Delete Line

Function：Delete a line at cursor position.
operation: Under Program submenu, press F2 to delete a line where the cursor is

located.

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1.3.2.3 F3：Edit Cycle

Function：Edit an old block or cycle by conversation input
Operation: Under Program submenu, press F3 to edit a line where the cursor is

located.

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1.3.2.4 F4：Simulation

Function: Simulating the workpiece program can prove the accuracy of the editing
program.
Operation：Under Program submenu, press F4

F4 “simulation” sub Key Selections：

1.3.2.4.1 F1： STEP

Function: To simulate NC files STEP by STEP
Operation: Under Program submenu, press F4”Simulation” and then F1”Step” .The
operator can use this function ,to check NC file STEP by STEP

1.3.2.4.2 F2：Continue

Function: To simulation NC file one time .
Operation: Under Program submenu, press F4 “Simulation” and then

F2”Continue” .The operator can use this function to check NC file whole

picture ,when push button.

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1.3.2.4.3 F3：Zoom

Function: To enlarge the workpiece graph.
Operation: Under Program submenu, press F5 and then F3.The operator can use the

“←”,”↑”,”→”, ”↓” cursor to move the frame to the determined area. And use

“PageUp” “PageDn” to Enlarge this area .

1.3.2.4.4 F4：Graph reset

Function: To recover the zoomed workpiece graph.

1.3.2.4.5 F5：Abort

Function: To abort simulation action

1.3.2.4.6 F5：Simu. Setting

Function: To set simulation parameter

Operation: Under Program submenu, press and then F5.

Simulation Parameter description :

Path color : User can select cutting path color by this parameter
Cursor color : User can select cutting point color by this parameter
Drawing mode : User can select simulation plane by this parameter
Vertical / Horizontal angle : when XYZ drawing mode ,user can select 3D View angle
by these 2 parameter

Window range :

Mode (0: simulation ,1: direct draw)

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0 : When operator change his main screen to F4”Monitor” ,CNC would
automatically simulation at that screen
1 : When operator change his main screen to F4”Monitor” ,CNC would not
simulation at that screen but direct drawing the cutting cursor .

Xmin/Xmax, Ymin/Ymax ,Zmin/Zmax :

When “direct draw” mode ,operator must set draw window by these

parameter ,the best way : after simulation use simulation result which is
located at the top of this screen to X,Y,Z range .

1.3.2.5 F5：File Manager

Under Program submenu, press F5 and the following diagram will
show up. Users can use arrow keys（↑、↓）to select file to be edited. After

pressing【ENTER】, content of the file will show up on the screen

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Key Selections：

1.3.2.5.1 F1：New File

Operation：

Step 1: A dialog box will prompt users with “New File ”. Type in

the new file name and press 【ENTER】.
Step 2: An empty screen shows up waiting users to type in a new

program.

1.3.2.5.2 F2：Copy File

Operation: After pressing F2, a dialog box will prompt users to type in a file name and
press 【ENTER】. The current file is then copy to the hard disk with a different file
name.

1.3.2.5.3 F3：Delete File

Operation: Select a file to be delete by pressing （↑、↓）. A dialog box will pop up
to confirm this operation.

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1.3.2.5.4 F4：Import

Function：Input file from floppy.
Operation：Insert a disk to the floppy drive and then press F4. Select a file name by
pressing（↑、↓、←、→）. Press【ENTER】to input the file from a floppy disk
.

P.S.

1. floppy disk file format is ASCI code

2. SYNTEC CNC also can accept *.zip format ,when import

from floppy disk ,cnc would unzip automatically

3. if NC file too big ,operator can use more than ONE floppy

disk to import nc FILE , separates a big file to some floppy
disks ,use the same file nmae ,then inport THIS file DISK
BY DISK ,operator choose appEnd but not overWRITE ,IT
IS VERY EASY TO INSATLL A BIG FILE

4. IF OPERATOR INSTALL EHTERNET ,IT IS MORE

EASY TO INSTALL A BIG FILE FROM NET .

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1.3.2.5.5 F5：Export

Function: Output file to floppy disk
Operation: Select a file by pressing（↑、↓、←、→）and then press F5. After following

the prompt in the dialog box, confirm this operation by pressing 【ENTER】.

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1.3.2.5.6 F1：RS232 Import

Function: use RS232 communication function to import NC files

Operation: Under Program submenu, press and then F1.Follow the
prompts in the dialog box and type in needed data.

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1.3.2.5.7 F2 :RS232 Export

Function: Use RS232 communication function to Export NC files

Operation: Under Program submenu, press and then F2.

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